Continuous Temperature Monitoring for Critical Process Units

Real-Time Thermal Intelligence Across Refineries, Petrochemical Plants & Gas Processing Facilities

Gain real-time temperature visibility across refineries, petrochemical plants, gas processing facilities, LNG terminals, and sulfur recovery units. XYMA's patented Ultrasonic Waveguide Technology enables continuous monitoring of high-temperature assets — helping operators improve reliability, enhance safety, reduce unplanned downtime, and optimize process performance.

Solutions for Oil & Gas Operations

Furnace and heater tube skin temperature monitoring

Tube Skin Temperature Monitoring

Monitor furnace and heater tube temperatures continuously to prevent overheating, optimize firing conditions, and extend asset life.

  • Detect hot spots before they become failures
  • Prevent tube rupture incidents
  • Improve furnace efficiency
  • Reduce manual inspection requirements
  • Support predictive maintenance programs
Sulfur recovery unit temperature monitoring

Sulfur Recovery Unit (SRU) Temperature Monitoring

Enable continuous temperature visibility across critical SRU locations to improve sulfur recovery efficiency and identify process deviations early.

  • Monitor thermal reactor performance
  • Track catalyst bed temperatures
  • Detect refractory degradation
  • Improve sulfur recovery efficiency
  • Reduce unplanned maintenance events
Industry Challenges

Monitoring Temperatures Where Conventional Sensors Fall Short

Oil & gas and petrochemical facilities operate under extreme temperatures, harsh process conditions, and demanding reliability requirements. Critical assets experience:

Traditional temperature measurement methods frequently struggle to provide reliable and continuous data from these critical locations.

01

Localized overheating

03

Tube degradation

05

Catalyst performance issues

07

Safety risks from undetected thermal anomalies

02

Coking and fouling

04

Refractory deterioration

06

Unplanned shutdowns

The XYMA Advantage

Patented Ultrasonic Waveguide Technology

XYMA's ultrasonic waveguide-based sensors are engineered to deliver accurate temperature measurements in challenging industrial environments where conventional sensing technologies encounter limitations.

Why Choose XYMA?

  • 01Continuous real-time monitoring
  • 02Suitable for temperatures up to 1450°C
  • 03Remote electronics away from heat zones
  • 04Rugged design for harsh environments
  • 05Reduced manual inspection requirements
  • 06Early detection of thermal anomalies
  • 07Seamless integration with DCS, SCADA, and IoT platforms
  • 08Proven deployment in industrial applications
From Reactive Maintenance to Predictive Operations

Why Continuous Monitoring Matters

Continuous temperature monitoring enables operators to make informed decisions based on real-time process conditions.

  • 01

    Improve asset lifespan

  • 02

    Improve equipment uptime

  • 03

    Enhance process safety

  • 04

    Reduce maintenance costs

  • 05

    Minimize unplanned downtime

  • 06

    Strengthen operational safety

  • 07

    Improve maintenance planning

  • 08

    Support predictive strategies

Applications Across Oil & Gas Facilities

Fired heaters temperature monitoring

Fired Heaters

Process furnace temperature monitoring

Process Furnaces

Sulfur recovery unit temperature monitoring

Sulfur Recovery Units (SRU)

Crude distillation unit temperature monitoring

Crude Distillation Units (CDU)

Vacuum distillation unit temperature monitoring

Vacuum Distillation Units (VDU)

Fluid catalytic cracking unit temperature monitoring

Fluid Catalytic Cracking (FCC)

Refinery temperature monitoring

Refiners

Hydrogen plant temperature monitoring

Hydrogen Plants

Gas processing unit temperature monitoring

Gas Processing Units

LNG facility temperature monitoring

LNG Facilities

Storage tanks and utilities temperature monitoring

Storage Tanks & Utilities